Our Manufacturing Roadmap
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Business & Technical Review
- PRS Alignment: Defining torque, amplitude (10-12mm), and noise standards (<55dB).
- Material Selection: Sourcing branded batteries (Samsung/Lishen) and skin-friendly silicone.
- IP Protection: Signing NDA & Tooling Ownership Agreement. Your mold belongs to you.
- CBD Quote: Transparent cost breakdown (BOM, Tooling, Packaging).
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Engineering & Tooling (DFM)
- DFM Analysis: Digital twin simulation to identify structural weaknesses before tooling.
- Rapid Prototyping: CNC or 3D printed mockups for ergonomic and functional testing.
- Precision Tooling: T1-T3 mold trials to eliminate shrinkage or flash.
- Lifespan Guarantee: Tooling certified for 300,000+ shots.
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Supply Chain Hardening
- Key Components: Locking in premium suppliers (Motor, Chipset, Battery).
- BOM Locking: Every electronic part and wire is sealed for consistency.
- Packaging Engineering: ISTA 1A/3A drop testing to ensure safe global shipping.
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Validation & Compliance
- DVT Testing: 500-1000 hours continuous motor life test.
- Safety Checks: High-voltage breakdown & leakage current tests.
- Global Certifications: FDA (Medical), FCC, UL, CE, RoHS, REACH support.
- Thermal Testing: Ensuring safe skin contact temperatures.
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Pilot & Mass Production
- Pilot Run (EVT): 50-200 units to finalize SOP and "Gold Sample".
- Automated Assembly: Ensuring motor consistency on the line.
- 100% Burn-in: Every unit runs for 30-60 mins before packing.
- Rigorous QC: IQC (Input) → IPQC (Process) → FQC (Final) → OQC (Outgoing).
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Delivery & Support
- Warehousing: Moisture and anti-static controlled storage.
- Final Acceptance: Strict AQL 0.65/1.0 or 0.4/1.0 standards.
- Spare Parts: 1%-3% spare units/parts provided for warranty support.
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